My 944 restoration picture thread
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stevew
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Re: My 944 restoration picture thread
Gives us all something to strive for...is that engine support rail powdercoated?
- Carrera RSR
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Re: My 944 restoration picture thread
Makes me want to go back and re do everything again in my front end, but better!!
Steve
1980 924 Turbo Series 1 - Alpine White & Guards Red
Omega forged pistons, Piper cam, K27/26 hybrid turbo, 951 ducted FMIC, custom intake, Mittelmotor/123ignition, Hayward & Scott, GAZ Golds, Fuch'ed, Quaife LSD
1980 924 Turbo Series 1 - Alpine White & Guards Red
Omega forged pistons, Piper cam, K27/26 hybrid turbo, 951 ducted FMIC, custom intake, Mittelmotor/123ignition, Hayward & Scott, GAZ Golds, Fuch'ed, Quaife LSD
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kongsodoken
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Re: My 944 restoration picture thread
progress is slow decided to move house i need a double garage so mainly decorating ready for the sale but had chance to refurb a few parts
AFM had a bead bath then a coat of polytrol

and same treatment for the power steering pump

AFM had a bead bath then a coat of polytrol

and same treatment for the power steering pump

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kongsodoken
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Re: My 944 restoration picture thread
as you can see the headlight wiring harness was not the best so I decided to kill 2 birds with one stone and buy a direct wiring harness ....5 mins install, totally reverseable what could go wrong
dodgey harness

new direct harness

OK well it fits but just looks totally wrong..
1,firstly the wires will not go through the OEM weather proof caps
2,wires are far too long and the insulation looks cheap and nasty
3.live does not reach the battery or the alternator
so here starts the 5 mins install
firstly cut all the wires to the correct length and added connectors to allow the light protection boots to be used, covered everything in heat shrink....starting to look better

now the harness comes with a small mounting plate and inline fuses which do not look exactly Porsche quality so I laser cut a mounting plate and powdercoated matt black

Sorry for the long post but it's only a 5 min job
mounted it on the existing brackets........took me a little over 6 mins I guess I'm a bit slow

dodgey harness

new direct harness

OK well it fits but just looks totally wrong..
1,firstly the wires will not go through the OEM weather proof caps
2,wires are far too long and the insulation looks cheap and nasty
3.live does not reach the battery or the alternator
so here starts the 5 mins install
firstly cut all the wires to the correct length and added connectors to allow the light protection boots to be used, covered everything in heat shrink....starting to look better

now the harness comes with a small mounting plate and inline fuses which do not look exactly Porsche quality so I laser cut a mounting plate and powdercoated matt black

Sorry for the long post but it's only a 5 min job
mounted it on the existing brackets........took me a little over 6 mins I guess I'm a bit slow

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kongsodoken
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Re: My 944 restoration picture thread
refurbished the main harness although the car ran perfectly just about every injector had a damged or broken wire

Nice new plugs fitted


Nice new plugs fitted

- Althejazzman
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Re: My 944 restoration picture thread
I bought that same direct headlight wiring harness. It fitted much more easily in mine, presumably as the battery is at the front, and also I wasn't going for an OEM look.


Alex.
'85 944 mostly working
'83 924 "Yin Yang" cheap track car with another member
'01 Vauxhall Combo diesel van for camping, working, and moving slowly
Computer Problems: At your WITS End? http://www.witscomputers.co.uk
'85 944 mostly working
'83 924 "Yin Yang" cheap track car with another member
'01 Vauxhall Combo diesel van for camping, working, and moving slowly
Computer Problems: At your WITS End? http://www.witscomputers.co.uk
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kongsodoken
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Re: My 944 restoration picture thread
Back from holiday in Mexico ...major jet lag I don't normally suffer but got it bad [:@]
best cure for jet lag a nice easy bit of Porsche restoration so I decided to refurb the wiper motor assembly ...
opened up the motor assembly to find


the bearing was toast

pulled the bearing off the shaft it is a 26x10x8 steel shielding new one ordered at £2.95 same make (made in England)
pulled the magnets cleaned out all the rust and treated with corrosion X aviation

can not find the pop rivet gun so will complete it tomorrow but for now cleaned everything, replaced rubber bushes and fitted some of my re-plated bits

best cure for jet lag a nice easy bit of Porsche restoration so I decided to refurb the wiper motor assembly ...
opened up the motor assembly to find


the bearing was toast

pulled the bearing off the shaft it is a 26x10x8 steel shielding new one ordered at £2.95 same make (made in England)
pulled the magnets cleaned out all the rust and treated with corrosion X aviation

can not find the pop rivet gun so will complete it tomorrow but for now cleaned everything, replaced rubber bushes and fitted some of my re-plated bits

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kongsodoken
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Re: My 944 restoration picture thread
so finished this up today
fitted the bearing

put it back together and sealed it up

got some new arms and pivots from OPC

fitted the bearing

put it back together and sealed it up

got some new arms and pivots from OPC

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kongsodoken
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Re: My 944 restoration picture thread
finished the hardest job ever
rebuilt the engine harness changed all the plug's injector, crank sensor, knock sensor etc
used the latest style plugs they seem to be stronger, despite the harness being in good condition and the car was running well every injector plug had a broken/cracked wire so I'm glad I did this ....no longer available so rebuild is the only option


rebuilt the engine harness changed all the plug's injector, crank sensor, knock sensor etc
used the latest style plugs they seem to be stronger, despite the harness being in good condition and the car was running well every injector plug had a broken/cracked wire so I'm glad I did this ....no longer available so rebuild is the only option


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Waylander
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Re: My 944 restoration picture thread
fiddly little buggers aren't they
1992 968 Coupe Cobalt Blue
1985 Honda VF1000 F2 Bol D'or In Silver
2013 A4 177 TDI Quattro Ibis White
2013 Volvo XC60 D5 brilliant car
1985 Honda VF1000 F2 Bol D'or In Silver
2013 A4 177 TDI Quattro Ibis White
2013 Volvo XC60 D5 brilliant car
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kongsodoken
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Re: My 944 restoration picture thread
not much done today starting putting the interior back the door cards were lshowing there age fixings loose as the card disintergrates

I've tried in the past to fix with fibreglass etc but it never lasts so I made some aluminmum brackets

fixings go right through to the other side ...they are not coming out

doing the same with the switch fixing


I've tried in the past to fix with fibreglass etc but it never lasts so I made some aluminmum brackets

fixings go right through to the other side ...they are not coming out

doing the same with the switch fixing

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robmal
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Re: My 944 restoration picture thread
Hmm I've been wondering about that wiring kit for my S2. The manufacturer claims all is perfect but haven't answered my email about rear battery location. Did you run from the alternator instead? For an electrical illiterate like me, what terminal do you connect to if that's what you did? I can't imagine running a wire back to the battery is a small job.kongsodoken wrote:as you can see the headlight wiring harness was not the best so I decided to kill 2 birds with one stone and buy a direct wiring harness ....5 mins install, totally reverseable what could go wrong![]()
OK well it fits but just looks totally wrong..
1,firstly the wires will not go through the OEM weather proof caps
2,wires are far too long and the insulation looks cheap and nasty
3.live does not reach the battery or the alternator
Cheers Rob
Rob
1992 944 S2
1988 924S
1992 944 S2
1988 924S
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kongsodoken
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Re: My 944 restoration picture thread
robmal wrote:Hmm I've been wondering about that wiring kit for my S2. The manufacturer claims all is perfect but haven't answered my email about rear battery location. Did you run from the alternator instead? For an electrical illiterate like me, what terminal do you connect to if that's what you did? I can't imagine running a wire back to the battery is a small job.kongsodoken wrote:as you can see the headlight wiring harness was not the best so I decided to kill 2 birds with one stone and buy a direct wiring harness ....5 mins install, totally reverseable what could go wrong![]()
OK well it fits but just looks totally wrong..
1,firstly the wires will not go through the OEM weather proof caps
2,wires are far too long and the insulation looks cheap and nasty
3.live does not reach the battery or the alternator
Cheers Rob
The kit is designed to fit cars with the battery in the engine bay if you use on a later car it will need to go to the alternator
You have to either cut the weather proof cap on the back of the headlight or add a connector as I did
Well made kit use not a perfect fit on later cars IMHO.
if I was doing it again I would make it from scratch you can buy relays with fuses built in so could be very neat option, a good auto electrician could make a harness and fit it for you
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kongsodoken
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Re: My 944 restoration picture thread
My climate control unit was in good condition but the clear plastic bit was badly cracked (bottom one)
so I purchased a cheap Non air con one for £40 delivered which has a near perefct clear bit, these are NLA from Porsche so used seems to be the only option
destroyed the unit getting the clear bit off without braking any of the little clips

easy job to change the switches over and re-assemble

so I purchased a cheap Non air con one for £40 delivered which has a near perefct clear bit, these are NLA from Porsche so used seems to be the only option
destroyed the unit getting the clear bit off without braking any of the little clips

easy job to change the switches over and re-assemble

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kongsodoken
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- Joined: Fri Nov 05, 2010 10:55 pm
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Re: My 944 restoration picture thread
I allways like before and after shots so here we go
BEFORE



AFTER[:)]



BEFORE



AFTER[:)]


