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 Post subject: S2 Cam Cover Removal
PostPosted: Sun Apr 25, 2010 12:32 pm 
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Joined: Sun Apr 06, 2008 9:25 am
Posts: 23
Location: Upton, Wirral
TIPEC membership: 8093
Advice please - wanting to remove the cam cover off my S2, to fix some very slight oil mist/leaks, and to clean off the flaking paint and 'orrid colour ! Do I need to undo the high pressure fuel lines that cross over the rear of the head ? If so, what's the best way, will the feed pipe spray petrol out under pressure ? If I wrap a rag around the joint to soak-up the excess will that work ? Going to get the cover bead-blasted to clean it and re-spray in black crinkle finish !
Any recommendations for paint I can buy from factors or car shops ? Thanks in anticipation, Smiffy - :wink:

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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Sun Apr 25, 2010 6:25 pm 
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Joined: Thu Nov 15, 2007 6:44 pm
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Location: Towcester, Northants
TIPEC membership: 4288
99% sure you can remove the cover without removing the fuel lines.

Rich


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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Sun Apr 25, 2010 7:30 pm 
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Joined: Mon Nov 05, 2007 9:20 pm
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Location: Tamworth
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I managed to get the cam cover off my 944S without removing anything apart from a bracket at the rear of the head, I had mine blasted and powder coated at an alloy wheel refurbishers in Birmingham for about £40 IIRC

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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Sun Apr 25, 2010 8:52 pm 
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Thanks gents - that's a great relief :roll: !!

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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Wed May 12, 2010 9:44 pm 
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Location: Upton, Wirral
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Update on the cam cover project ..... Removed it yesterday evening, I did undo the fuel pipes as it made removal easier. They were very tight, but very little fuel seeped out. As well as the cam cover gasket, I've got the rings for the spark plug tubes and the "cushions" for the location bolts, where a couple of them are leaking oil.
On removal of the cover, I was surprised to find that it's painted inside too - looks like gold was the original colour ..... and that's bubbling and flaking off on the inside :roll: - that won't be doing the oil-ways much good !!
Sent the cover away to Chester Auto Transmissions for them to bead blast the paint off - inside and out, and then repaint the outside in black crinkle finish ..... well that's the plan :wink: !!

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1990 944S2


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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Wed May 12, 2010 10:10 pm 
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Location: Tamworth
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should look good, i must admit to nearly taking my inlet off and getting that done as well, maybe overkill

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2014 Mazda 2, ZOOM ZOOM, its the wifeys, honest !


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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Thu May 13, 2010 9:33 am 
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Joined: Wed Dec 31, 2008 9:14 pm
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Location: West Yorkshire
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Hi,

Don't want to ask a stupid question here but...

Can you still run the car without the cam cover on? I'm assuming that you can do as its a cover. Mines looking pretty scabby and would like to get it shot blasted and polished.

Ben :bounce:


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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Thu May 13, 2010 11:53 am 
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Joined: Fri Jun 20, 2008 11:46 am
Posts: 863
Location: Ingleby Barwick Stockton on Tees
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ben944 wrote:
Hi,

Don't want to ask a stupid question here but...

Can you still run the car without the cam cover on? I'm assuming that you can do as its a cover. Mines looking pretty scabby and would like to get it shot blasted and polished.

Ben :bounce:


Its a cover but it covers the cam shafts which normally run with oil being fed up to them so I would suspect there would be a lot of oil spraying around if you run without the cover, hence the need for a cover seal and the spark plug seals etc. Not to mention the dirt that would enter your engine via the top end.

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1991 Titan Grey 944S2 (sold)
1996 Kawasaki ZX6R (Green of course)
1986 Red 924S (Sold)


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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Thu May 13, 2010 3:59 pm 
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Location: West Yorkshire
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David924S wrote:
ben944 wrote:
Hi,

Don't want to ask a stupid question here but...

Can you still run the car without the cam cover on? I'm assuming that you can do as its a cover. Mines looking pretty scabby and would like to get it shot blasted and polished.

Ben :bounce:


Its a cover but it covers the cam shafts which normally run with oil being fed up to them so I would suspect there would be a lot of oil spraying around if you run without the cover, hence the need for a cover seal and the spark plug seals etc. Not to mention the dirt that would enter your engine via the top end.


Thanks for clarifying that for me.

Ben :bounce:


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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Thu May 13, 2010 7:25 pm 
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Joined: Mon Mar 02, 2009 6:20 pm
Posts: 367
Location: Edinburgh
TIPEC membership: 5535
Get some pictures up when you are done. I need to do mine soon so want some ideas.

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928 S4 - 1990


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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Thu May 13, 2010 7:56 pm 
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Joined: Mon Aug 31, 2009 3:04 pm
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Location: Leeds
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I’d love to see some pictures of the crinkle finish paint. What colour are you going for?

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1993 'L' Grand Prix white, Manual 968 coupe. Grey leather interior. Air box mod, K&N, Promax chip, Momo 07 steering wheel, M030 ARB's and poly bushes,drilled front discs.


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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Thu May 13, 2010 9:47 pm 
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Joined: Mon Nov 05, 2007 9:20 pm
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Location: Tamworth
TIPEC membership: 4260
ben944 wrote:
David924S wrote:
ben944 wrote:
Hi,

Don't want to ask a stupid question here but...

Can you still run the car without the cam cover on? I'm assuming that you can do as its a cover. Mines looking pretty scabby and would like to get it shot blasted and polished.

Ben :bounce:


Its a cover but it covers the cam shafts which normally run with oil being fed up to them so I would suspect there would be a lot of oil spraying around if you run without the cover, hence the need for a cover seal and the spark plug seals etc. Not to mention the dirt that would enter your engine via the top end.


Thanks for clarifying that for me.

Ben :bounce:


are you coming to Gaydon ? I bought another cam cover for mine when I got it powdered, yours for a tenner, I can bring it to Gaydon to save postage if you want it

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1986 911 Supersport in Silver (the new red).
2023 Hyundai Tucson in dark grey.
2014 Mazda 2, ZOOM ZOOM, its the wifeys, honest !


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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Fri May 14, 2010 11:33 am 
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Location: West Yorkshire
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Done! I'll be on the concours/proud of ownership stand all being well. At least I can still drive round whilst t'other cam cover is getting done. Nice one. PM sent.

Ben :bounce:


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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Sun May 16, 2010 10:24 pm 
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Location: Tamworth
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ben944 wrote:
Done! I'll be on the concours/proud of ownership stand all being well. At least I can still drive round whilst t'other cam cover is getting done. Nice one. PM sent.

Ben :bounce:


No pm yet, but will put cm cover in boot for show, hopefully my car will be on CVI stand

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1986 911 Supersport in Silver (the new red).
2023 Hyundai Tucson in dark grey.
2014 Mazda 2, ZOOM ZOOM, its the wifeys, honest !


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 Post subject: Re: S2 Cam Cover Removal
PostPosted: Wed May 26, 2010 9:30 pm 
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Location: Upton, Wirral
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Update on the cam cover paint job - got the paint from Frost Renovators - http://www.frost.co.uk & in the nice warm weather over last weekend it made for a good "wrinkle" finish ! Let's see if I can insert the piccy .......
Attachment:
P1010119.JPG

Very pleased with the result - polished the retaining bolts & caps, just invested in some V-Power ready for another sunny weekend :bounce:

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