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 Post subject: Brake problem on 924-advice please......
PostPosted: Sun Mar 02, 2014 2:35 pm 
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Joined: Sun Nov 20, 2011 10:04 am
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Location: Walsall
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Guys

I have replaced the rebuilt/resealed front calipers on my 924 auto, new hoses etc. Bleeding the brakes this morning but cannot get a pedal. There doesn't seem to be air in the fluid, there are no leaks and pumping the pedal repeatedly produces feel, but as soon as I stop pumping, all pressure is lost.

I got Mrs W to pump the pedal whilst watching the master cylinder reservoir. Nothing happens during the pumping to build pressure, but as soon as she stopped, fluid shot upwards from the bottom of the front of the reservoir hitting the top, then pressure is lost.

Am I right in thinking this is master cylinder seals? :(

Thanks

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1982 Porsche 924 Lux auto
1979 Porsche 924 Lux
1985 Porsche 944 Lux
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 Post subject: Re: Brake problem on 924-advice please......
PostPosted: Sun Mar 02, 2014 3:07 pm 
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Joined: Sun Nov 04, 2007 7:43 pm
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Location: Chatham, Kent
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Yup the master is knackered! Sometimes when this happens you get bubbles make into the reservoir.
One thing I keep repeating is that if you're manually bleeding brakes or clutch. A. suck out fluid from the reservoir BEFORE you start bleeding, it reduces the amount of old fluid you pump through the seals, which is probably 60% crud!
B. And very important never pump the full stroke of the pedal when bleeding. The master only uses around 30-45% of its travel in normal use. By pumping full stroke you push the seals over rough areas that they never run over in normal use.
This is why perfectly good masters die after brake fluid changes.

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 Post subject: Re: Brake problem on 924-advice please......
PostPosted: Sun Mar 02, 2014 3:09 pm 
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John W wrote:
Am I right in thinking this is master cylinder seals? :(


Logically I would assume the same. Having just refurbished all 4 corners of the brakes on my 924, I had no such trouble, and the master cylinder is the only thing I didn't touch.

Additionally, I use the Gunson Eezibleed kit, which purely by chance, means that I didn't risk the problems that Jim describes.

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'85 944 mostly working
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 Post subject: Re: Brake problem on 924-advice please......
PostPosted: Sun Mar 02, 2014 3:44 pm 
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Thanks guys-I think you've confirmed my suspicions.
Next question, can I get one from anywhere other than Porsche? (Approx cost £220)

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1979 Porsche 924 Lux
1985 Porsche 944 Lux
1996 BMW 525iX SE Touring


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 Post subject: Re: Brake problem on 924-advice please......
PostPosted: Sun Mar 02, 2014 3:50 pm 
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I must get a recording done of this! I'd shop around JMG, Berlyn, ProMax, Euro car parts, German Swedish & French etc.

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 Post subject: Re: Brake problem on 924-advice please......
PostPosted: Sun Mar 02, 2014 3:57 pm 
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tr7v8 wrote:
I must get a recording done of this! I'd shop around JMG, Berlyn, ProMax, Euro car parts, German Swedish & French etc.


Exactly what I was intending to do-just wondering if anyone had a specific recommendation..... :?

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John

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1982 Porsche 924 Lux auto
1979 Porsche 924 Lux
1985 Porsche 944 Lux
1996 BMW 525iX SE Touring


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 Post subject: Re: Brake problem on 924-advice please......
PostPosted: Tue Mar 04, 2014 4:51 pm 
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Seems that they are Porsche only. Luckily, I was sitting down when they told me it will cost £220 and take a week to get from Germany..... :shock:

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1982 Porsche 924 Lux auto
1979 Porsche 924 Lux
1985 Porsche 944 Lux
1996 BMW 525iX SE Touring


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 Post subject: Re: Brake problem on 924-advice please......
PostPosted: Tue Mar 04, 2014 10:57 pm 
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Not sure about autos spec but there are loads on ebay

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 Post subject: Re: Brake problem on 924-advice please......
PostPosted: Wed Mar 05, 2014 12:25 am 
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Hmmm.. I should be able to get one, it could be ATE have been told to stop supplying them in the aftermarket by Porsche, but I should be able to make a call and get the same one as you get in a Porsche box, but without the Porsche box if you are still looking for an alternative to Porsche.

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 Post subject: Re: Brake problem on 924-advice please......
PostPosted: Wed Mar 05, 2014 7:25 am 
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Hopefully you may find a cheaper supplier. That price is a little cheaper than the 944 cylinders for sure!

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