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 Post subject: 1991 944 S Fuel filter
PostPosted: Tue Apr 21, 2009 6:28 pm 
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Posts: 52
I started out today to replace the fuel filter on my S2 but found that the fitting on the pipe from the fuel tank (or is it the fuel pump?????) was corroded into the filter inlet it has also been butchered at some time in the past. The nut head almost completely rounded off. Despite trying everything I know (Not a lot) and buckets of penetrating oil I was unable to release the nut so had to give up the job. Has anyone got any tips on how to free or undo the ******** fitting????


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 Post subject: Re: 1991 944 S Fuel filter
PostPosted: Tue Apr 21, 2009 7:21 pm 
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I wimped out & gave it to an Indie to do. That way when the nuts round off they can sort it much easer on a ramp!
It'll need the pipes from the pump stripped off & dismantled on a bench. Good flare spanners can help here.

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 Post subject: Re: 1991 944 S Fuel filter
PostPosted: Wed Apr 22, 2009 8:15 am 
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If it is the line from the pump to the filter then you could buy an new hose and just cut off the old one from the filter as long as you can remove the pump end.

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1991 Titan Grey 944S2 (sold)
1996 Kawasaki ZX6R (Green of course)
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 Post subject: Re: 1991 944 S Fuel filter
PostPosted: Wed Apr 22, 2009 6:55 pm 
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Thanks for the info Jim.
Don TTFN
tr7v8 wrote:
I wimped out & gave it to an Indie to do. That way when the nuts round off they can sort it much easer on a ramp!
It'll need the pipes from the pump stripped off & dismantled on a bench. Good flare spanners can help here.


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 Post subject: Re: 1991 944 S Fuel filter
PostPosted: Wed Apr 22, 2009 6:58 pm 
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Dave thanks for the info. After further investigations as you say it looks like I have to replace the pipes from the pump. After the job I am going to cover the pipes in copper grease and wrap in plastic and secure with cable ties to protect for the next change.
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Don
David924S wrote:
If it is the line from the pump to the filter then you could buy an new hose and just cut off the old one from the filter as long as you can remove the pump end.


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 Post subject: Re: 1991 944 S Fuel filter
PostPosted: Thu Apr 23, 2009 8:47 am 
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There is what looks like a good condition second hand Bosch pump and all the hoses and fittings on eBay from the US at present starting bid around £34, looks like all the bits you need to replace the pump and associated hoses, not sure of postage from US but you could ask. Just enter 944 fuel lines into eBay.

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1991 Titan Grey 944S2 (sold)
1996 Kawasaki ZX6R (Green of course)
1986 Red 924S (Sold)


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