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 Post subject: Rear Hatch Re-seal - Injection method
PostPosted: Tue Oct 22, 2013 10:04 am 
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Joined: Mon Jul 16, 2012 2:12 pm
Posts: 302
Location: Hertfordshire
TIPEC membership: 7372
Hi there,

A small part of my rear hatch along the top edge appears to be letting water into the cabin. It looks like the uv guard has dried and pulled off and the sealant inside must have degraded.

I want to fix the leak but don't have the time or facilities to undertake the comprehensive whole glass out, clean off, and re-seal approach.

I read on one of the US sites of someone injecting Permatex flowable silicon window sealant into the gap and fixing it that way. Given my leak is on the top edge of the hatch the silicon will flow/sink into the seal area if the hatch is open when I inject it (I would do this from the inside of the glass so it doesn't look messy from the outside and the remaining uv seal will hide any mess). I know this is a bodge but it's really my only option for stopping the leak in the short term before winter really sets in.

Has anyone else used this method?

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 Post subject: Re: Rear Hatch Re-seal - Injection method
PostPosted: Tue Oct 22, 2013 11:18 am 
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Joined: Mon Nov 05, 2007 3:35 pm
Posts: 2288
Location: Bournemouth
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You could give it a try, at least as a stop gap repair, it may work... Long term, I think a lot of 944 owners have a "hatch reseal" in their future.

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 Post subject: Re: Rear Hatch Re-seal - Injection method
PostPosted: Tue Oct 22, 2013 6:02 pm 
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Joined: Wed Oct 26, 2011 6:40 pm
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Location: The little old town of East Grinstead, UK
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I would be interested to see how well this works.

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 Post subject: Re: Rear Hatch Re-seal - Injection method
PostPosted: Tue Oct 22, 2013 7:26 pm 
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Joined: Sun Jan 23, 2011 12:16 pm
Posts: 690
Location: Stamford
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It should work for a while. On my old turbo a previous owner had done the same and when I took the car to local hand car wash once they pressure washed out the sealer! This was the first time I knew it had been done. I re-filled it and it sealed for a few months but eventually the glass came un-bonded from the frame and popped up at the top edge.

I got a replacement tailgate from Elliot for £50 so I was happy!

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1986 944 Turbo - Sapphire Blue - Gone but not forgotten
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 Post subject: Re: Rear Hatch Re-seal - Injection method
PostPosted: Tue Oct 22, 2013 8:27 pm 
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Joined: Fri Nov 05, 2010 10:55 pm
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I did the full glass out re-seal in my garden No specialist tools it is not that difficult to do right, however for speed a used tailgate seems the best option.


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 Post subject: Re: Rear Hatch Re-seal - Injection method
PostPosted: Wed Oct 23, 2013 9:58 am 
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Joined: Mon Jul 16, 2012 2:12 pm
Posts: 302
Location: Hertfordshire
TIPEC membership: 7372
My rear hatch is 95% in good condition and only a section about an inch long is looking problematic. Water doesn't gush in but you do get a few drips if the car is being pressure washed. Must also get seepage when it rains.

My concern is that a replacement hatch is going to be not much better than this. And could be worse.

Having just forked out for a replacement engine , a new clutch and new belts and rollers the piggy bank is empty so no funds for replacement hatch right now. Just want it watertight for winter.

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