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 Post subject: Took the engine out the top
PostPosted: Sat Apr 28, 2012 12:37 pm 
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Joined: Fri Oct 09, 2009 4:47 pm
Posts: 402
TIPEC membership: 944
Hi, I thought some would be keen to know that it's fairly straightforward to remove the Porsche 944 2.5 engine out of the top of the bay - even for a first timer!

Image

I wanted to avoid removing the cross member and disturb the front suspension to do something I was convinced could be done easier from the top - like many other car enthusiasts do all the time. I'd read numerous threads that convinced me to give it a go at least - so I'm not taking credit for all this, people have done it before but pics & procedure details are scarce.

In summary I was able to remove the engine from the top without needing to remove the bonnet; torque tube; transaxle; bellhousing; clutch; clutch slave cylinder; cross member; front suspension; and radiator and many other things I read I was required to do... Contrary to many opinions and many confusing threads this was relatively painless.

All that was necessary to remove was the starter; power steering pump and alternator (I figured to make the bottom of the engine narrower); intake setup and airbox; fuel rail (to lower height of engine); radiator fan; coolant hoses; exhaust manifolds (not convinced it's necessary) and disconnect the wiring harness. (I removed the front anti roll bar as I needed to lift from the front.)

By removing the above ancillaries, detaching the bellhousing and removing the pressure plate bolts the engine easily separated from the driveshaft and once the mounts were unfastened the engine was simply raised out of the bay. Besides some fiddly, hard to reach bolts on the exhaust manifolds - and working by myself - it was a straight forward process to remove the engine from the top with a hoist.

http://944lux.blogspot.co.uk/2012/04/engine-out-top-easy-peasy.html

Hopefully this will be helpful to someone.

Cheers!

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 Post subject: Re: Took the engine out the top
PostPosted: Sat Apr 28, 2012 1:37 pm 
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Joined: Mon Sep 26, 2011 3:44 pm
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Wow, that is amazing. I'd love to do that to mine one day.

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 Post subject: Re: Took the engine out the top
PostPosted: Sat Apr 28, 2012 1:45 pm 
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Thanks for posting that, thats good to know for future reference.

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 Post subject: Re: Took the engine out the top
PostPosted: Sun Apr 29, 2012 8:58 am 
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Joined: Sat Aug 27, 2011 4:41 pm
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great how to delux, ive got an engine swap in the pipeline and this would certainly save a lot of time. where in south hants are you? if you ever need another pair of hands im in salisbury.

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 Post subject: Re: Took the engine out the top
PostPosted: Mon Apr 30, 2012 6:30 pm 
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Great to see this explained, people have said it can be done, but I've not seen it written down!

If you are stripping the engine down once removed, looks a good method, if I were to have a complete engine to swap in I think I would still drop it out of the bottom, as you can put a larger single piece in.

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 Post subject: Re: Took the engine out the top
PostPosted: Tue May 01, 2012 8:41 am 
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Joined: Tue Nov 24, 2009 11:25 am
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Really handy - am slowly gearing up to remove my turbo lump!

Assume I will need to drop the crossover pipe and remove the turbo and intercooler first but apart from that should pretty much be the same I reckon.

Cheers!


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 Post subject: Re: Took the engine out the top
PostPosted: Wed May 02, 2012 5:24 pm 
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Joined: Mon Sep 27, 2010 2:29 pm
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Forgive me if this is a stupid question but, is it possible to replace the clutch driven plate at this point?

TIA

Al


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 Post subject: Re: Took the engine out the top
PostPosted: Wed May 09, 2012 11:28 pm 
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Bump


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 Post subject: Re: Took the engine out the top
PostPosted: Fri May 11, 2012 8:22 pm 
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At which point?

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1989 S2 Velvet Red Working clock No air-con
1989 2.7 Alpine White Working clock non-working aircon SOLD
1985 2.5 Alpine White basic! SOLD


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 Post subject: Re: Took the engine out the top
PostPosted: Fri May 11, 2012 10:22 pm 
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Yes

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 Post subject: Re: Took the engine out the top
PostPosted: Sat May 19, 2012 4:28 pm 
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Thanks.


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