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 Post subject: Re: More pictures needed
PostPosted: Mon Apr 08, 2013 8:25 am 
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Joined: Fri Nov 23, 2012 9:41 pm
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Location: Lincs
TIPEC membership: 6726
Im just not that brave! My fingers as well attached and functional, id like to keep it that too.

I enjoy cleaning the wheels up, nice leisurely activity compared to my daily life. I might get an hour on them this evening if I can get out of work at a reasonable time

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'72 Fasty in progress as ever HERE
'85 944 works more than it doesnt
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 Post subject: Re: More pictures needed
PostPosted: Sat Apr 13, 2013 5:29 pm 
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Joined: Fri Nov 05, 2010 10:55 pm
Posts: 1138
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Nice rainy day so decided to tackle a job I've not been looking forward too...torque tube bearing's :?

I paid some to remove the old bearing's so I am starting with a empyty tube are some soda blasting and a coat of red oxide it looked like this :D I will paint it in 2K black after the bearings are installed
Image

First job was to clean the inside of the tube so armed with a collection of cleaning solutions I pushed cloths soaked in the various solutions up and down the tube I considered it clean when the cloths could be passed through covered in carb cleaner and come out clean
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I cut lengths of 1" and 2" tube the 1" will be used to apply adhesive down the tube to fix the bearing in position just incase they move whilst installing the shaft......I used RTV high temp silicone adhesive as supplied with my bearing's
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 Post subject: Re: More pictures needed
PostPosted: Sat Apr 13, 2013 5:38 pm 
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The tape on the rod marks the position of the bearing ..adding the adhesive onto the 1" rod I was able to place it a few inches away from the bearing final position the bearing will push and spread the adhesive fixing the bearing inplace
Image

in the photo bellow you can just see the adhesive all around the tube
Image

the bearing was also covered in the adhesive to act as a lubricant
Image


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 Post subject: Re: More pictures needed
PostPosted: Sat Apr 13, 2013 5:46 pm 
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using a MDF block and the 2" pipe I knocked the bearing in until the tape was aligned with the tube end
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 Post subject: Re: More pictures needed
PostPosted: Sat Apr 13, 2013 5:52 pm 
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First bearing installed :D :D :D
Image

repeated for the other 3 bearings.....

Whilst the glue dries...24hrs I make a shaft insertion tool :lol:

30mm thk MDF with very acurate holes drilled in each bit (helps to have a friend with a CNC router) :D


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 Post subject: Re: More pictures needed
PostPosted: Sat Apr 13, 2013 6:05 pm 
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Shaft is a perfect fit :D

Image

This will bolt onto the end of the Torque tube and add the jack to push it in with all the banging and hammering


Image

Tomorrow we will see if it works :lol:


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 Post subject: Re: More pictures needed
PostPosted: Sat Apr 13, 2013 6:26 pm 
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Location: Warrington, Cheshire
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Impressive set of tooling you made there and those bearing look like they are going to last forever. Once your cars complete you could start a sideline rebuilding torque tubes. lol

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'88 944 Turbo S
Slowly being modified. APexi AVC-R, MAF and in bits all over the garage!
'94 968 Sport
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 Post subject: Re: More pictures needed
PostPosted: Sun Apr 14, 2013 5:40 pm 
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Glue has set so It gave it ago....WOW so EASY got the shaft in in about 10 mins with no effort at all,
Image

Image

painted the tube ready to go in the car now :D

Image


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 Post subject: Re: More pictures needed
PostPosted: Sun Apr 14, 2013 7:35 pm 
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Joined: Wed Oct 26, 2011 6:40 pm
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Location: The little old town of East Grinstead, UK
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Seriously impressive work!

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'85 944 mostly working
'83 924 "Yin Yang" cheap track car with another member
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 Post subject: Re: More pictures needed
PostPosted: Sun Apr 14, 2013 8:14 pm 
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Joined: Sun Jan 23, 2011 12:16 pm
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Location: Stamford
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Nice job Ken. I would have thought that this would have been a nightmare of a job. Would it have been difficult without your jig?

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1986 944 Turbo - Sapphire Blue - Gone but not forgotten
Restoring a 1983 MK1 Golf GTI
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 Post subject: Re: More pictures needed
PostPosted: Tue Apr 16, 2013 8:03 pm 
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Started to build up the Rear beam new spring plates and Torsion Bar carrier bushes :D

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 Post subject: Re: More pictures needed
PostPosted: Tue Apr 16, 2013 11:09 pm 
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superb job mate.....and all whilst on the get me out of the jungle with ant and dec...were they any help????

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 Post subject: Re: More pictures needed
PostPosted: Wed Apr 17, 2013 7:47 pm 
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off to the platers today and picked up some bits :D
Image
Image
Image

Dave some bits on the way to you...they came out really nice :D :D

Image


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 Post subject: Re: More pictures needed
PostPosted: Wed Apr 17, 2013 8:21 pm 
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Zinc brake discs?

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Zermatt 88 944 turbo
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3071gtx/0.63tial V band/38mm Dpw
3" fastroad exhaust
80lb injectors
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9xx quick shift/ front shift/fuel pump
M030 brakes/Coilovers/30mm front roll
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 Post subject: Re: More pictures needed
PostPosted: Wed Apr 17, 2013 8:43 pm 
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Joined: Thu Oct 07, 2010 12:38 pm
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Location: Somerset
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kongsodoken wrote:
off to the platers today and picked up some bits :D


I'm not the only magpie around here then. I thought I was a sucker for shiny things but you have beaten me this time!!

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1980 924 Turbo Series 1 - Alpine White & Guards Red
Omega forged pistons, Piper cam, K27/26 hybrid turbo, 951 ducted FMIC, custom intake, Mittelmotor/123ignition, Hayward & Scott, GAZ Golds, Fuch'ed, Quaife LSD


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