Attachment:
DSC01047 (Small).JPG [ 109.43 KiB | Viewed 40562 times ]
Finally got my refurbished mo30 suspension fitted the weekend looking very smart then attacked the oil cooler thermostat which was failing to open . Once the housing nut was undone ( more force needed than the crank bolt ! ) some corrosion could be seen on the slider stoping it moving . Must have happened when cleaning the housing with engine apart. Soon had it cleaned , moving and reassembled.
Then let the engine warm up on idle for a while before it stalled , thought nothing of it till I went to restart it and the starter made a horrible noise , checked starter which was ok, then attempted to turn engine over by hand , seized solid !! Slight panic , check alternator not seized and happen to put my hand on the belt cover which was hot to the touch in front of upper balance shaft housing . Removed covers , cut balance shaft belt (would be stretched anyway) and engine turns over by hand , relief , but upper balance shaft seized solid. This was rotating freely when engine put together with new bearings so have started strip engine to find the cause and replace shaft if necessary .
Another little project for the engine stand has been started. I want to reuse the 968 crank that had a mark on the rod journal after conrod let go on the first engine. After reading about these offset crank engines on rennlist, thought I would give it a go. It allows me to have the damaged journal ground down to use some forged Mitsubishi conrods as well as using ACL race bearings.
I did not want to use the spare s2 block and head I have in case it all goes wrong so bought a very cheap 2.5 16v engine which also gives me better cooling. The head has been refurbed with new guides and valve seats recut while the block is going to have mid sleeves fitted to allow these Ford 104.7mm to be fitted . They aren't perfect as they will be 2mm down the bore but the dish gives 8.5:1 c/r and allows the 16v head to work without getting the pistons flycut , and you cant complain about $300 for 8 2618 forged pistons . It should bring the capacity to just over 3.2 litres .