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 Post subject: Re: Early 944 DME check.
PostPosted: Sat Apr 13, 2019 9:06 am 
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Thanks. will be looking at this again today. will report findings.

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 Post subject: Re: Early 944 DME check.
PostPosted: Fri Apr 19, 2019 1:49 pm 
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OK, update time.

Careful checking of every input/output circuit to the DME showed all was in order, and resistance checks of relevant components were all within spec. However, I was getting no pulse from the speed sensor (as far as I could tell with a digital multimeter) so I suspected the air gap could be wrong. I extracted the two reference sensors and freed off the mounting bracket and then superglued a disc of 0.8mm thick card to the end of speed sensor. Reinstalled this into the bracket and dropped it down to touch the flywheel, then secured the bracket into position. Removed the sensor and took the cardboard shim off with a razor blade, then refitted both sensors.

Cranked her over and voila! a big fat spark from the coil. Hooked the ignition system up properly, but no start. I had already drained the ancient fuel out of the tank and put fresh in, fuel pump was running but no cigar. Gave her a shot of brake cleaner (yes, I know) down the air intake, and vroom! fired up straight away until it ran out and the engine died. Hooked a pressure gauge up to the fuel rail. No pressure in spite of pump running. Checked filter and lines for blockage, all ok. Looks like the pump isn't producing any pressure even though it's running :roll:

So I have solved the no spark issue, just awaiting a replacement fuel pump and I should have a runner :D Will replace the filter, hose from the tank, and the rubber mounting bobbins at the same time. Thanks to everyone for the tips on getting this sorted. Final update when I get that new pump installed.

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'02 Boxster 3.2S Tiptronic, in Basalt black.


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 Post subject: Re: Early 944 DME check.
PostPosted: Fri Apr 19, 2019 5:26 pm 
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A great result :D

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 Post subject: Re: Early 944 DME check.
PostPosted: Fri Apr 26, 2019 2:23 pm 
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Final update, and good news. Replacement pump and filter fitted, one false start where a rusted fuel line turned into a sprinkler system, temporarily patched with some rubber fuel hose for now. Second go, fired up straight away, rattling tappets settled down after a few seconds, and she purrs.

Thanks for all your help guys... 8)

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